Smarter Control with FactoryTalk: One Integrated Solution
With expanding production, our client was relying on a disjointed collection of outdated PLCs and mismatched SCADA systems. Each element required its own method of control and communication. Consequently, this setup made managing the site complex and time-consuming. Ensuring consistent efficiency across a growing number of machines was proving increasingly challenging. In the food industry, traceability and accountability are essential. Manually retrieving data from separate systems was impractical and prone to human error.
Following a full site survey, Denca Controls recommended a tailored, integrated automation solution powered by Rockwell Automation’s FactoryTalk software suite. Our software team, with expertise in delivering smart consumer solutions, developed a bespoke centralised HMI designed to simplify the operator experience. This new interface enabled seamless communication across all machines, giving the client full visibility and control of their processes from one central location. Additionally, FactoryTalk’s robust reporting and data-capture capabilities also addressed compliance requirements by consolidating performance metrics into one accessible platform.
The outcome was a smarter, safer, and more streamlined operation. By working closely with the client and aligning the solution to their User Requirement Specification (URS), Denca delivered a centralised system that not only reduced operational complexity but also unlocked real-time decision-making capabilities. The result is a future-ready facility built on a foundation of efficiency, scalability, and smart automation.